Complete
CNC Router Packages for Production Wood Carving
This package combines all the elements needed to program and run three
dimensional wood carvings.
With the CarvingShop Series packages you can:
- Probe or laser scan a carving pattern and create a CNC carving
program.
- Refine and scale the program as needed.
- Production machine either flat or three-dimensional carvings.
The CarvingShop Series packages are available from Thermwood, the
oldest manufacturer of CNC routers. Thermwood has consistently been
the technology leader in both CNC routers and in using CNC for production
wood carving with more US patents on CNC router technology than every
other CNC router manufacturer in the world, combined. The CarvingShop
packages offer important features not available from anyone else, features
important to your success.

A Great CNC control – key
to carving

Success in automated wood carving requires an extraordinary CNC control,
but it must also be simple and easy to use. This requires a control
that is sophisticated enough to handle all the complexities automatically.
During the mid 1970s, Thermwood sold the first CNC controls that were
ever offered commercially. It used some of the first microprocessors
off the production line. Before then, there were NC controls for sale
commercially and CNC controls, using minicomputers, were being used
for secret defense programs but Thermwood was a true pioneer in modern
CNC technology. Since then Thermwood has continuously refined and developed
CNC control technology, receiving numerous patents in the process,
until today, we offer the most powerful, most capable control on the
market. And this same control is on every Thermwood CNC router, regardless
of size or configuration.
This control can carve, and do it well. This means every CNC router
that Thermwood makes can carve. There are a lot of highly technical
reasons for this but; the bottom line is that with Thermwood you are
working with the company that has built more CNC systems specifically
for wood carvings than anyone else.
Some types of carving, monster
heads for Hollywood movies, concept cars for automakers or three-dimensional
spacecraft for NASA make even more demands on a CNC system. Programs
for these parts are developed on sophisticated CAD systems that generate
CNC programs that can be many gigabytes in size. They require a CNC
control that can process tiny motions at incredible speed. Thermwood’s
control easily executes these giant programs at super high speed,
without pausing, something few, if any other controls can claim.
For production wood carving you need a system that can handle anything
you throw at it. Thermwood offers such a system and, it is easy to
use. The control does the difficult stuff automatically, so thousands
of Thermwood controls are being successfully operated by ordinary woodworkers.
And, with Thermwood, when you do need help, it is only a push button
away.
With Thermwood’s control
you can connect to technical service and get help, assistance and
advice when you need it. The connection is an audio, visual and data
link. You see and hear the technician and he sees and hears you but
he also sees deep into your system. You can get almost the same level
of help as if the technician was right there in your shop and it
is a lot quicker and easier.

Programming
the Carvings – the first
step
Wood carvings are unique because, in a way, they are art. A skilled
woodcarver creates the initial model inputting his own unique style
on a part. Then, you want to reproduce that part, over and over again.
Turning the model into a CNC program has been one of the most serious
stumbling blocks to widespread use of CNC for carving. After years
of research and effort, Thermwood has developed efficient methods of
creating these programs. In most instances you can use the same machine
you carve on to develop the program.
Thermwood offers two different systems. The first uses a touch probe
and the machine control to scan the surface of the model. The basic
shape of the part is generated automatically by scanning back and forth
and then reproducing these scans.
Detail is then added using different detail tools. These detail motions
are added by an experienced carver, using essentially the same techniques
he might use on a multi-spindle carver. He guides the probe tip over
the model as the control remembers every movement, regardless of how
subtle. We are not replacing the experienced carver, we are enhancing
and multiplying his talent.
Depending on the system, the final part can use up to eight different
tools with completely automatic tool changes.
The second programming system uses
a non-contact laser to scan the part. The scan data is then processed
through sophisticated software which creates the final program. With
this system the computer determines all the motions so it is ideally
suited for those shops that don’t
have experienced carvers. It is faster than the first approach but,
it is somewhat higher cost.
Regardless of which programming method
you choose, be assured the task of turning your hand made models into
efficient CNC programs has finally been conquered.
A Machine Built for Carving
The CarvingShop Series machines are designed and built specifically
for production carving. Packages are available for limited volume production
of larger flat components, limited and high production of carved moldings
up to 20 feet in length and high volume production of flat and three
dimensional components such as posts and legs.
Machines are available with up to eight 10 HP, 24,000 RPM spindles
for a full 80 HP of carving power. Each spindle has an automatic tool
changer and each can access up to eight individual tools. All eight
spindles change tools simultaneously resulting in fast tool change
times.
This system can be equipped with eight rotary part mounts similar
to those found on a multi-spindle carving machine, but these are servo
controlled during both programming and carving. Eight parts up to 14
inch in diameter and 56 inches long can be processed simultaneously.
Even larger diameter parts can be carved using every other part position.
Thermwood offers systems specifically for almost any production carving
requirements. These systems are standard products, engineered, tested
and refined yet are tailored to your specific requirements assuring
you of effective and efficient production of your requirements.
Over they years, Thermwood’s
experience with production wood carving has resulted in methods,
techniques and technology specifically focused on this area. All
areas of programming and running have been refined through years
of experience to develop the most effective, user friendly system
available.
Complex Carvings without Programming
Depending on your requirements, there may be an alternative to creating
your own carving programs, rent them.
Thermwood has established CNC program rental for carving programs.
You can now rent complex carving programs on a per-part basis, right
through your Thermwood control. It typically costs a few dollars per
part to run complex carving programs already generated and refined.
Thermwood
has a growing library of carving designs available. In addition, Thermwood
currently has, in its possession, thousands of carving patterns we
are scanning and adding to the library. They include all types and
designs including inset and raised carvings, crowns and shells, legs,
feet and posts, finials, carved moldings, pilasters, onlays, Queen
Ann, Ball and Claw, French, English, French Provincial, Classical,
Modern, Caribbean, 18th Century French, English and American, Eclectic,
Gothic, etcetera etcetera. The carvings can be resized at the control
for your specific application.
If you can find designs within our library that will fit your requirements,
not only do you save the time and effort required to create the program
but you also save the cost and delay while an original model is developed.
You could also rent the program for a part that is close to what you
want, carve the part, then modify it and use it as an original model
to create your own program. The possibilities are endless.
This is another, patent pending feature only available from Thermwood.
CarvingShop Series systems are available
in a variety of sizes and configurations with one that is ideal for
every shop.
| |
 |
 |
 |
 |
| |
dimensions |
dimensions |
a |
a |
| |
CRV45-58 |
CRV53-20 |
CRV83-510 |
CRV80 |
Table Size/ Part Envelope
|
5' × 8' |
5' × 20' |
5' × 10' |
14' × 56' |
Table Type |
Fixed |
Fixed |
Fixed |
Moving |
| Table Configuration |
Aluminum Table |
Aluminum Table |
Aluminum Table |
8 Position Head & Tailstock
|
Vacuum Systems |
a |
a |
a |
a |
|
Available |
Available |
Standard |
Available |
| |
8 Flatwork
Vacuum tables w/plumbing |
|
N/A |
N/A |
N/A |
Available |
|
Available |
Available |
Available |
Available |
|
Available |
Available |
Available |
N/A |
| |
Conventional/High
Flow Combination Pump |
|
Available |
Available |
Available |
N/A |
Spindle |
a |
a |
a |
a |
|
4 Standard |
Standard |
4 Standard |
8 Standard |
|
N/A |
Available |
N/A |
N/A |
|
N/A |
Available |
N/A |
N/A |
|
N/A |
Available |
N/A |
N/A |
|
Available |
N/A |
Available |
N/A |
Tool Changer |
a |
a |
a |
a |
|
N/A |
Standard |
N/A |
N/A |
|
N/A |
N/A |
N/A |
N/A |
| |
Bar Style
- 32 tools - 8 positions per spindle |
|
Standard |
N/A |
Standard |
N/A |
| |
Bar Style
- 64 tools - 8 positions per spindle |
|
N/A |
N/A |
N/A |
Standard |
| |
5 Position
At-The-Head Style |
|
N/A |
Available |
N/A |
N/A |
| |
Bulk Automatic
Tool Changer - 25 tools |
|
N/A |
Available |
N/A |
N/A |
Auto Tool Length |
Available |
Available |
Available |
Available |
Bar Code Reader |
Available |
Available |
Available |
Available |
Rotary Playback Device |
Available |
Available |
N/A |
N/A |
Probe Unit |
Available |
Available |
Available |
Available |
3D Laser Scanner
Systems |
Available |
Available |
Available |
Available |
Hand Held Programmer |
Available |
Available |
Available |
Available |
| Automatic Lubrication |
Available |
Available |
Standard |
Standard |
| Networking |
Standard |
Standard |
Standard |
Standard |
| Virtual Service |
Standard |
Standard |
Standard |
Standard |
Software |
a |
a |
a |
a |
|
Standard |
Standard |
Standard |
Standard |
|
Standard |
Standard |
Standard |
Standard |
|
Available |
Available |
Available |
Available |
|